Brochure

Introduction

RPM allows companies to design, operate and maintain their facilities at the highest levels of efficiency.

Steps in developing RPM systems include:

• Plant data collection through historian/database
• Development of rigorous simulation model determines optimum operation
• Custom “knowledge” templates to “project” current and future problems/improvements in the plant
• Experienced engineers continuously monitor plant making recommendations for improvements

Need For Real-time Performance Monitoring

  • Large assets at work with plant personnel focusing on maintaining throughput and keeping units online

  • Plants need to reduce costs & energy consumption

  • Increasing demand for graphical solutions that provide actionable items as opposed to reams of raw data

  • Resource limited industry, with need to manage safety and quality issues

Data Management 

  • Unified, web based graphical view of plant & simulation data through open and customizable interfaces

  • Access to real time, historian, DCS and manual data from plant

Applications of Real-time Performance Monitoring

  • Perform plant versus actual analysis

  • Perform “what-if” analysis and debottlenecking to improve product yields and quality.

  • Identify Equipment fouling & catalyst deactivation prediction

  • Improve resource utilization

  • Accurate Material Balance and loss analysis

  • Perform profitability analysis through the executive dashboard

Ingenious provides cutting edge software, along with smart global resources that would design, model, continuously monitor and suggest improvements to existing plants driving profit improvement and “sweating” of assets.

Tail